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PCE MAKING MACHINE

PCE MAKING MACHINE Specification

Type
Automatic PCE Making Machine

Smell
Odorless (Machine)

Appearance
Industrial Grade Machine, Painted Finish

HS Code
8479

Color
Grey/Blue (Typical as per image)

Molecular Formula
N/A (for machine)

Poisonous
NO

Grade
Industrial Grade

Usage
Industrial chemical mixing and manufacturing of liquid PCE

CAS No
N/A (applies to machine, not the chemical)

Feature
High Efficiency, PLC Controlled, Easy Operation

Chemical Name
N/A (Mechanical Equipment)

Physical Form
Solid (Industrial Machinery)

Other Names
Polycarboxylate Ether Manufacturing Machine

Application
For Manufacturing Polycarboxylate Ether (PCE) Admixture

Safety Features
Overload protection, emergency stop button, interlock systems

Custom Options
Batch size, material configuration, control system, and automation level can be customized as per client requirements

Control System
PLC panel with touchscreen HMI

Capacity
500-10000 L per batch (customizable)

Installation
On-site installation and commissioning support available

Power Source
Electric

Automation Grade
Automatic/Semi-automatic

Voltage
380V/415V, 3 Phase, 50/60 Hz

Mixing System
High-speed agitator with variable speed control

Heating Method
Steam/Electrical heating jacket

Service Support
Lifetime technical support and spare parts supply

Cooling System
Integrated water cooling system

Temperature Control
Automatic PID digital controller

Material of Construction
Stainless Steel 304/316

Noise Level
<75 dB

PCE MAKING MACHINE Trade Information

Minimum Order Quantity
1 Piece

FOB Port
DELHI

Payment Terms
Cash Advance (CA), Cash in Advance (CID)

Supply Ability
1 Piece Per Month

Delivery Time
15 Days

Sample Available
No

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Main Export Market(s)
Asia

Main Domestic Market
All India

About PCE MAKING MACHINE

PCE (Polycarboxylate Superplasticizer) Making Machine is specialized industrial equipment used to synthesize liquid or powder PCE, a high-range water reducer used in concrete, mortar, and cement. These chemical admixtures enhance concrete workability, long-term durability, and structural strength while drastically reducing water requirements.

Precision in Chemical Manufacturing

Utilizing advanced high shear mixing technology, the PCE Making Machine ensures exceptional homogeneity, vital for producing high-quality Polycarboxylate Ether admixtures. The PLC-controlled system, coupled with a user-friendly HMI, enhances operational accuracy and process control, thereby boosting productivity and reducing waste.

Customizable to Your Needs

Catering to a range of industrial requirements, the machine is available in various capacities, from 200 L/h to 2000 L/h. Custom dimensioning and finish options, alongside electric or steam heating systems and integrated cooling, allow seamless adaptation to your production facility and workflow.

Safety and Reliability Assured

Built with comprehensive safety features such as emergency stop, overload protection, and proper earthing, this machine prioritizes operator safety. Skid-mounted construction ensures stability, while low maintenance demands and service support minimize downtime and maximize uptime.

FAQ's of PCE MAKING MACHINE:

Q: How does the PCE Making Machine operate, and what automation options are available?

A: The machine operates using a PLC control panel with an HMI interface, allowing fully automatic or semi-automatic functioning. Operators can select batch programs, monitor parameters, and control mixing, heating, and cooling processes through an intuitive touchscreen system.

Q: What is the production process for Polycarboxylate Ether using this machine?

A: Raw materials are fed into the high shear mixing vessel, where the PLC precisely regulates mixing speed, temperature, and timings. Heating jackets (electric or steam) and integrated water cooling manage reaction conditions. The finished product is discharged after reaching required specifications.

Q: Where can the PCE Making Machine be installed, and is installation complex?

A: Installation is straightforward due to its skid-mounted design and customized dimensions. It can be set up in industrial environments and production facilities with 380V/415V, 3 Phase, 50 Hz power supply. Manufacturer support is provided for commissioning and training operators onsite.

Q: What materials are used in the construction of the machine, and why are they important?

A: The machine is constructed from high-grade Stainless Steel 304 or 316, ensuring chemical resistance, durability, and compliance with industrial quality standards. This construction prevents corrosion and guarantees a long operational lifespan.

Q: When is maintenance required, and how easy is service access?

A: Routine maintenance is minimal thanks to robust engineering and accessible design. Service points are designed for easy access, and the manufacturer offers support for maintenance and troubleshooting as needed, helping to maximize equipment uptime.

Q: What are the key benefits of using this PCE Making Machine?

A: Advantages include high efficiency, precise process control, scalable capacity customization, integrated safety features, low maintenance needs, and rapid, reliable production of PCE admixtures. The system is designed for easy operation and consistent product quality.