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SULPHONATED MELAMINE FORMALDEHYDE MAKING MACHINE

SULPHONATED MELAMINE FORMALDEHYDE MAKING MACHINE Specification

Physical Form
Liquid

Purity
>95%

Molecular Formula
C4H6N6O4S

Smell
Odorless

Type
LIQUID

Boiling point
Not applicable / Decomposes

Other Names
SMF, Melamine Sulfonate, Sulfonated Melamine Formaldehyde

Water Content
5%

Grade
Industrial Grade

Molecular Weight
246.19 g/mol

Color
Other

Usage
For manufacturing sulphonated melamine formaldehyde chemical in industrial scale batches

Feature
High efficiency, Automated operations, Corrosion resistant build

Structural Formula
(C3H6N6O)n(SO3)m

Chemical Name
SMF LIQUID

Application
Production of SMF for use in concrete admixtures, plasticizers, dispersants, construction chemicals

Melting Point
> 120C

EINECS No
618-586-6

HS Code
38244090

CAS No
9084-06-4

Appearance
Greyish White or Off White

Ph Level
7 - 9 (neutral, in solution)

Poisonous
Non-poisonous

Production Capacity
500-2000 kg/day (customizable)

Reactor Volume
1000-5000 Liters (as per requirement)

Heating System
Electric/Oil Heating Jacketed Reactor

Cooling System
Integrated Water Cooling Jacket

Material of Construction
Stainless Steel 316/304

Power Requirement
380V/440V, 3-phase, 50-60 Hz

Control System
PLC Based Panel

Automation Grade
Fully Automatic

Installation Type
On-site Assembly Provided

After Sales Service
Available

Mixing Type
Agitator with Variable Speed

Safety Features
Pressure Release Valve, Emergency Stop Switch

SULPHONATED MELAMINE FORMALDEHYDE MAKING MACHINE Trade Information

Minimum Order Quantity
1 Liter

FOB Port
DELHI

Payment Terms
Cash Advance (CA), Cash in Advance (CID)

Supply Ability
1 Liter Per Month

Delivery Time
15 Days

Sample Available
No

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Main Export Market(s)
Asia

Main Domestic Market
All India

About SULPHONATED MELAMINE FORMALDEHYDE MAKING MACHINE

Sulphonated Melamine Formaldehyde (SMF) is a high-range water-reducing superplasticizer used to improve the workability, strength, and durability of cement, concrete, and gypsum. SMF resin plants utilize heavy-duty, stainless-steel (SS304/SS316) batch-processing equipment to handle precise chemical condensation, sulfonation, and polymerization.

High-Efficiency Automated Production

Engineered for maximum performance, this machine enables efficient batch production of SMF chemical with customizable capacity-meeting the demands of both medium and large industries. Its automated or semi-automated system and PLC-controlled interface simplify operations, while digital monitoring enhances process reliability and consistency.

Robust SS304/SS316 Construction

All contact parts are fabricated from premium SS304/SS316 stainless steel, offering outstanding durability and corrosion resistance. The finish can be customized (mirror or matte), ensuring both hygiene and aesthetic suitability for chemical manufacturing environments.

User-Centric Safety and Operation

With built-in overload and electrical protection, plus a neutral pH process and non-poisonous, odorless output, the machine provides a safe manufacturing solution. Full installation, commissioning, and compliance with CE and ISO standards further assure confidence for users.

FAQ's of SULPHONATED MELAMINE FORMALDEHYDE MAKING MACHINE:

Q: How does the SMF making machine operate and what is its process flow?

A: The SMF making machine uses a jacketed vessel for heating (steam or electric), with variable-speed mixing up to 100 RPM. Raw materials are loaded, mixed, and reacted under digitally monitored temperature, pressure, and level conditions. A PLC-based control panel (optional) provides process automation, ensuring consistent SMF liquid production.

Q: What materials are used in the machine's construction and why?

A: The machine's contact parts are constructed from SS304 or SS316 stainless steel, chosen for their superior corrosion resistance and capacity to withstand harsh chemical environments. This ensures long-term durability and prevents contamination of the SMF product.

Q: When and where can this machine be installed and commissioned?

A: The manufacturer offers on-site installation and commissioning services, ensuring the system is set up correctly at industrial facilities. Installation scheduling is flexible, based on customer requirements and site readiness.

Q: What are the main benefits of using this SMF making machine for industrial production?

A: Key benefits include high production efficiency, automated process control, robust safety features, customization of batch capacity, and compliance with international standards (CE, ISO 9001:2015). The result is a high-purity, non-poisonous, odorless SMF liquid suitable for various industrial applications.

Q: How is the quality of SMF monitored during the manufacturing process?

A: Quality is monitored using digital gauges for temperature, pressure, and level. The digital control panel enables precise parameter adjustments, ensuring that the SMF liquid meets strict industrial grade and purity requirements (>95%) consistently.

Q: What types of applications are suitable for the produced SMF liquid?

A: The SMF liquid produced is widely used in concrete admixtures, plasticizers, dispersants, and other construction chemicals. Its neutral pH, high purity, and non-toxic profile make it ideal for these applications in various industrial sectors.

Q: Is the process environmentally safe and compliant with standards?

A: Yes, the process is designed to be environmentally safe, using non-poisonous and odorless chemicals with a neutral pH. The machine is CE and ISO 9001:2015 certified, indicating compliance with quality and safety regulations.