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PCE BASE SUPERPLASTICIZER MAKING MACHINE

PCE BASE SUPERPLASTICIZER MAKING MACHINE Specification

Type
Superplasticizer Manufacturing Machine

Smell
Odorless (for equipment), product: slight characteristic odor

Chemical Name
Polycarboxylate Ether (PCE), for PCE-based superplasticizer

Application
Production of polycarboxylate ether superplasticizer for construction use

EINECS No
Not Applicable for Machine; 225-157-7 (monomer)

Other Names
PCE Superplasticizer Plant, Polycarboxylate Ether Production Equipment

Grade
Industrial grade equipment

CAS No
Not Applicable for Machine; PCE base: 4687-94-9 (monomer)

Boiling point
Not Applicable for Equipment

Melting Point
Not Applicable for Equipment

Ph Level
Adjustable process, PCE product range: ~5-8

Molecular Weight
Not Applicable for Machine; for PCE polymer: variable

HS Code
84798999 (Industrial Machinery), 38244090 (PCE Superplasticizer)

Appearance
Industrial machine setup with stainless steel reactors, mixing tanks, control panels

Physical Form
Liquid (Final Product), Machine is Industrial Equipment

Purity
Product dependent, machine capable of high-purity process control

Feature
Automated control system, continuous and batch processing, large-scale output

Water Content
Depends on recipe, typically 30-50% water in PCE final product

Structural Formula
Not Applicable for Equipment

Poisonous
No (for equipment), product: non-toxic under normal use

Usage
Industrial manufacturing of concrete admixtures (PCE)

Molecular Formula
Not Applicable for Machine; for PCE: (C12H24O9)n

Color
Machine: Metallic/white/black components; Product: Colorless to light yellow liquid

Mixing System
High-shear reaction mixer, variable speed motors

Automation Level
PLC automatic control system, HMI touch screen panel

Power Supply
380V/415V, 50/60Hz, Three-phase

Operation Mode
Continuous and batch production capability

Installed Power
30-180 kW (configuration-dependent)

Safety Features
Automatic overpressure and overtemperature shut-off

Dimensions
Customizable according to plant layout requirements

Cleaning System
CIP (Clean-In-Place) system integration

Noise Level
80 dB during operation

Compliance Standard
Meets ISO and CE machinery standards

Heating Method
Electric or steam jacketed heating (optional)

Material of Construction
Stainless steel 304/316, industrial-grade plastics

After-Sales Service
Technical support, installation, commissioning and training

Production Capacity
1000-10000 tons/year (customizable)

Installation Type
Skid-mounted or onsite assembly

Batch Size
Customizable (commonly 1000L-5000L per batch)

Cooling System
Available with water circulation jacket

Control System
Digital control for weighing, dosing, temperature and mixing

PCE BASE SUPERPLASTICIZER MAKING MACHINE Trade Information

Minimum Order Quantity
1 Piece

FOB Port
DELHI

Payment Terms
Cash Advance (CA), Cash in Advance (CID)

Supply Ability
1 Piece Per Month

Delivery Time
15 Days

Sample Available
No

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Main Export Market(s)
Asia

Main Domestic Market
All India

About PCE BASE SUPERPLASTICIZER MAKING MACHINE

A PCE (Polycarboxylate Ether) base superplasticizer making machine is an automated industrial production system used to synthesize high-performance concrete admixtures. These admixtures significantly reduce water requirements while dramatically improving the workability, strength, and durability of concrete.

Precision Manufacturing Technology

This machine adopts a high-shear reaction mixer complemented by variable speed motors, allowing precise control over mixing speed, temperature, and dosing. The integrated digital PLC control system with HMI touch screen provides automated accuracy for weighing, ingredient dosing, and reaction monitoring, ensuring consistent and uniform PCE product quality.

Customizable, High-Capacity Output

Designed for flexible industrial use, production capacities are tailored to your needs, from 1,000 up to 10,000 tons per year. The modular design can be adjusted to fit specific plant layouts, and batch sizes can be set commonly between 1,000L and 5,000L, providing both continuous and batch production options to scale with demand.

Safety, Compliance and Clean Operation

Safety is prioritized with automated overpressure and overtemperature shut-off systems. The machinery meets stringent ISO and CE standards, incorporates CIP (Clean-In-Place) integration for hygienic operation, and offers water-jacket cooling. Durable construction from stainless steel 304/316 and industrial plastics ensures longevity in demanding manufacturing environments.

FAQ's of PCE BASE SUPERPLASTICIZER MAKING MACHINE:

Q: How does the PCE BASE SUPERPLASTICIZER MAKING MACHINE operate?

A: The machine operates with a PLC-based automatic control system, utilizing a high-shear mixer and variable speed motors for precise mixing. Batch or continuous production modes can be selected, with digital control for dosing, weighing, temperature, and mixing, ensuring a consistent end product.

Q: What materials is the equipment constructed from?

A: It is built primarily from robust stainless steel 304 or 316 for all wet-contact parts, with supplementary industrial-grade plastics for certain components. This guarantees chemical resistance, durability, and compliance with industrial standards.

Q: When should I use this machine for PCE manufacturing?

A: This equipment is ideal for large-scale industrial production of polycarboxylate ether superplasticizer, especially when high purity, output consistency, and process automation are required for construction chemical production.

Q: Where can the machine be installed?

A: The machine is available in both skid-mounted and onsite assembly versions, making it adaptable to a variety of plant layouts. Installation and commissioning support are provided as part of after-sales service throughout India.

Q: What is the production process for making PCE on this equipment?

A: Raw materials are loaded into the reactor, where they undergo controlled mixing, heating (by electric or steam jacket), and chemical reaction. Digital systems monitor and regulate each stage. After reaction, the finished liquid PCE superplasticizer is cooled, discharged, and the CIP system cleans the reactors automatically.

Q: How does this system benefit industrial PCE manufacturers?

A: Manufacturers benefit from high efficiency, scalability, and automated process control, reducing labor and error risks. The machine's custom batch sizes, advanced cleaning system, and compliance with ISO/CE provide reliable performance and product quality for competitive concrete admixture production.

Q: What support and warranty are included with the machine?

A: The machine comes with a one-year warranty and includes technical support, installation, commissioning, and comprehensive operator training to ensure smooth operation and maintenance.