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PCE MACHINE

PCE MACHINE Specification

Purity
>94%

Appearance
Clear to pale yellow liquid

Molecular Weight
Variable (Depending on polymer length)

Other Names
PCE Superplasticizer, Polycarboxylate based admixture

Type
PCE MACHINE

Molecular Formula
(C4H6O2)n(C3H6O)n

HS Code
38244090

Feature
High water reduction, excellent slump retention, low dosage

EINECS No
500-120-3

Color
Light yellow

Structural Formula
[-CH2-CH(CO2R)-]n [-O-(CH2)3-O-CO-]n

Grade
Construction grade

Water Content
40%

Smell
Mild characteristic odor

Usage
Dosage: 0.2% - 1.2% by weight of cement

Physical Form
Liquid

Chemical Name
Polycarboxylate Ether (PCE)

Ph Level
6-8

Boiling point
>100C

Melting Point
Not applicable (liquid at room temperature)

CAS No
82640-04-8

Poisonous
Non-toxic

Application
Ready-mix concrete, precast concrete, concrete requiring extended workability

Installation
Turnkey or Modular Skid Mounted

Safety Features
Overload Protection, Emergency Shutoff

Mixing Speed
Variable (Programmable)

Heating System
Electrical or Steam Heating Jacket

Material
Stainless Steel (SS304/316)

Capacity
500 - 5000 L per batch

Automation Grade
Fully Automatic

Control System
PLC Based HMI Interface

Power Supply
Three Phase, 380/415V, 50/60Hz

PCE MACHINE Trade Information

Minimum Order Quantity
1 Piece

FOB Port
DELHI

Payment Terms
Cash Advance (CA), Cash in Advance (CID)

Supply Ability
1 Piece Per Month

Delivery Time
15 Days

Sample Available
No

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Main Export Market(s)
Asia

Main Domestic Market
All India

About PCE MACHINE

The term "PCE machine" usually refers to one of three different systems depending on your industry. It describes either equipment for synthesizing chemical additives, a specialized garment-cleaning appliance, or automated production equipment.

Advanced Automation and Control

Equipped with a PLC-based HMI interface, the PCE MACHINE offers seamless operation and precise control over every stage of production. Operators can easily program mixing speeds, heating parameters, and batch sizes, ensuring consistent product quality and reducing human error. Whether in a turnkey installation or modular skid-mounted setup, automation simplifies scale-up and maintenance.

Versatile Design & Robust Construction

Built from corrosion-resistant stainless steel (SS304/316), this machine ensures durability in demanding environments. The capacity range of 500 to 5000 liters per batch is ideal for both medium-scale plants and large construction projects. Safety features such as overload protection and emergency shutoff guarantee safe, continuous operation for various PCE superplasticizer formulations.

Superior Performance for Construction Industry

This machine is tailored for manufacturing Polycarboxylate Ether (PCE), a superplasticizer essential in modern concrete applications. Its optimized process delivers high-performance admixtures with exceptional water reduction, slump retention, and low dosage requirements, supporting projects that demand extended workability and improved structural performance.

FAQ's of PCE MACHINE:

Q: How does the PCE MACHINE ensure consistent production quality of Polycarboxylate Ether (PCE)?

A: The machine utilizes a fully automatic PLC-based HMI interface to precisely control temperature, mixing speed, and timings, guaranteeing uniformity during each production batch. This minimizes variations and maintains high product quality suitable for demanding concrete applications.

Q: What is the installation process for the PCE MACHINE?

A: Installation is offered as either a turnkey project, where the machine is set up and commissioned by the supplier, or as a modular skid-mounted unit for easy integration into existing production lines. Both configurations are designed for efficient setup and minimal downtime.

Q: Where can the PCE MACHINE be used?

A: The PCE MACHINE is suitable for facilities producing high-performance concrete admixtures, including ready-mix and precast concrete plants, as well as any site where extended workability or superior slump retention is needed.

Q: What are the benefits of using a PCE superplasticizer produced by this machine?

A: PCE superplasticizers offer high water reduction, excellent slump retention, and require a low dosage. They enhance the workability and durability of concrete, making them vital for modern construction needs.

Q: How is the mixing speed adjusted in the PCE MACHINE?

A: Mixing speed is variable and programmable via the HMI platform. Operators can tailor the mixing process to the desired parameters and formulation, ensuring flexibility for different production needs.

Q: When should the electrical versus steam heating jacket be used?

A: Electrical heating is ideal for smaller scale or locations without readily available steam systems, while steam heating is preferred for higher capacities or where efficient, uniform heating is required. The choice depends on facility infrastructure and batch requirements.

Q: What safety features are integrated into the PCE MACHINE?

A: The machine includes overload protection, emergency shutoff switches, and adheres to the highest safety standards to ensure secure operation during the entire production process.